Digital calipers are very useful measuring instruments. Nowadays,
no do-it-yourselfer should be without one in hand because they are
so economical. In general, digital calipers can measure from 150
mm to 200mm. The smaller calipers will measure tighter spaces
while the larger ones will fit into larger work-pieces. As is well
known to all , calipers are used to make external, internal and
depth measurements. The external ones fit across the work (eg to
measure the diameter of a rod), the internal ones measure the
width of openings (eg of a cut-out being made in a panel to mount
a head-unit) and the depth provision can be used to measure the
length of a drilled hole. The primary use of a digital caliper is
the measurement of the thickness of an item, and the external
calipers can handle this measurement perfectly.
The instrument is fully closed, zero’d, then the external calipers
placed so that they are a just-snug fit on the item. The reading
is then made before the calipers are removed. Used in this way,
digital calipers are especially useful in measuring screws and
bolts to make accurate sizing of the drill-bit easy, measuring
coil spring wire thickness (something that it’s important to do
very accurately when comparing spring rates) and measuring sheet
metal gauge. And literally hundreds of other uses! Internal
measurements with digital calipers should be made only when the
opening has parallel sides. If you try to use the internal
measuring calipers to measure the diameter of a hole, the
thickness of the internal measuring jaws will give an incorrect
reading. Instead, in this situation you need to use thinner manual
calipers, as described below. With the low price of stainless
steel digital calipers, it’s not worth buying plastic imitations.
Arguably, it’s also not worth hanging on to old-style vernier
calipers :the digital readout is much quicker and easier to read,
with less likelihood of mistakes being made.