Deviation of reading
The deviation of reading of a dial
gauges
is usually determined using a dial gauge calibrator. A simple
design of a dial gauge calibrator consists of a calibrated
micrometer
head attached to a fixed vertical column. The dial gauge under
test is clamped and held rigidly opposite, and in line with the
axis of the micrometer head.
A series of readings is taken at suitable intervals through the
range of the gauge. If the gauge has only a limited range with two
or three turns of its pointer a tenth of the range is a suitable
interval. In the case of gauges with longer scales a few interval
in each revolution is tested in order to keep the number of
readings within reasonable bounds.
Repeatability of reading
The repeatability of reading a dial gauge could be determined in
one of two ways. The dial gauge is firmly clamped in a suitable
rigid fixture over a flat steel base and a cylinder is rolled
under the contact point a number of times from various directions.
The test is repeated at two or three points along the range of the
gauge.
Alternatively the contact point is allowed to test on a flat
surface below and the plunger is lowered on to the surface both
slowly and abruptly. In both cases the largest difference between
the readings is noted as the repeatability.
Discrimination
Stickiness or backlash of a dial gauge is revealed by the test for
discrimination. The dial gauge is mounted in a rigid fixture with
the end if its plunger in contact with the surface of a slightly
eccentric precision mandrel mounted between centres . A sensitive
indicator is used beforehand to determine the amount of
eccentricity in the mandrel.