A slide
caliper
is simply a rule with a fixed abutment, like a hook rule , plus a
sliding head . The head is arranged with a knife edge that crosses
the rule exactly in line with the movable jaw, allowing direct
reading of the dimension against the rule markings. Usually there
is also a means to lock the head, to avoid disturbing the reading
when the tool is withdraw from the work. Such tools still exist,
just as described, but while they add convenience ( and probably
improve repeatability because of the “cursor�?function of the
sliding jaw), their precision is limited by the resolution of the
rule—never finer than 0.010 inch.
A very early modification to the slide caliper that greatly
improved its precision was the introduction of the Vernier scale,
invented by a French, mathematician Pierre Vernier(1580-1637).
Although vernier calipers are now losing popularity to dial and
digital calipers, many machinists and mechanics still have a
fondness for them . This is partly because they are somewhat more
compact (dial on dial calipers occasionally gets in the way), and
partly because they may have concerns about the accuracy of dial
calipers over the long haul (wear of the moving parts over time
can potentially introduce some “backlash�?. Partly, too, they may
simply enjoy exercising an ancient skill that is gradually
becoming extinct—see the sidebar “Splitting the Difference.�?br />
On inch-measuring dial calipers, the main scale is usually divided
into 1/10-inch (0.1) units, while each dial marking represents
0.001 inch; one full revolution of the dial corresponds to one
division on the main scale. Beware, however, that you should
carefully scope any unfamiliar dial caliper the first time pick it
up: There are some models that use 0.2-inch units on the main
scale. Thus, while a full revolution of the dial still corresponds
to one main scale division, those revolution are twice as big.
Likewise each marking on the dial still represents 0.001 inch, but
there are twice as many marks.